Projects

MERCAOLEO - ANTEQUERA FACTORY

Project: Olive oil tank farm complete automation (hardware and software)

Technical description:

SOFTWARE:

ProLeiT PlantiT:

- Client / Server Arquitecture:

1 server.
2 workstations at control room (1 engineering station 1 operator station).
3 clients at executives offices (Production batches control, Edition and control of production batches from executives offices).

- Complete documentation of batches and work orders.

- Corporate SAP conection for manufacturing, recording and monitoring of work orders and tracking of incoming and outcoming products.

- Recipe editing and customizing.

- Control and tracking of raw materials and final products.

- Engineering station for system customizing and maintenance.

- Detailed monitoring of online processes flows.

- Online monitoring and customizing of control and instrumentation devices.

- Registration of process analog values, with configurable graphic monitor.

- Alarms register and monitor.

- Monitoring and edition of all times, counters and process values.

HARDWARE:

- Control PLC SIEMENS CPU 418-2DP.

- 836 DI / 260 DO / 66 AI / 12 AO.

- 36 PROFIBUS DP connected devices: inverters, flowmeters, DP/AS-i Gateways, touch panel PCs, machinery and third part installations (fillers, filters, scales, climatization).

- Instrumentation:

29 digital level detectors.
32 4..20 mA analog pressure transducers.
4 4..20 mA analog temperature sensors.
13 engines drived by PROFIBUS DP inverters.
15 digital flow sensors.
10 mass flowmeters PROFIBUS DP connected.
222 AS-i controlled pneumatic valves.
60 manual valves with AS-i controlled position.
1 panel PC connected via Ethernet.
10 AS-i connected button panels.